Working Smarter Together: Fero Labs and Steel Hub Partner to Help Steel Producers Turn Data into Actions
Our team at Steel Hub are joining our new partners at Fero Labs at two of Europe’s key industry gatherings — the European Steel Forum and SteelTech in Bilbao, Spain. These events mark our first opportunity to meet steel producers together, demonstrating how we help mills translate their process data into measurable, lasting performance improvements. […]
Steel Hub at UK Metals Expo 2025: From Policy Signals to Plant Results
Turning Policy into Practice: EAF Transition and steel Industrial Competitiveness at UK Metals Expo 2025 The 2025 edition of UK Metals Expo drew 5315 unique visitors, more than 7000 total attendees from 55 countries, 320+ exhibitors and 148 speakers across four theatres [1]. Amid this buzz, the shift to electric‑arc‑furnace (EAF) steel and the reality of operating in a […]
Operational Due Diligence of two Celsa EAF Steel Plants in the UK and Norway
Key Takeaways Here are five key takeaways from this document: Problem: A private investment firm needed operational due diligence to validate seller claims and uncover hidden technical or financial risks before acquiring two EAF steel plants in the UK and Norway. Challenge: The team uncovered critical “red flags” – including outdated automation systems, deviations in […]
Riding the Decarbonisation Wave in the UK Steel Industry
Snapshot of the current state of the UK steel industry The UK steel industry is facing unprecedented challenges, including intense international competition, global oversupply, decarbonisation requirements, and high energy costs. These factors have made UK’s low-carbon steel produce less competitive than steel from regions with lower carbon emission costs. In 2023, the UK produced 5.6 […]
Reducing Steel Breakages and production stoppages in a cold rolling mill plant
Key Takeaways Problem: Frequent strip breakages and stoppages in a Bangladesh cold rolling mill. Diagnosis: 360° assessment identified process and procurement issues. Solution: Optimised rolling patterns, lubrication, and roll specifications. Enhancements: Improved pickling line and implemented alternative roll sourcing. Impact: +30% productivity, USD 35M revenue increase per annum, 3 new SOPs approved. $ 0 M […]
Addressing Edge Crack Issues in Duplex Stainless Steel during Hot Rolling
Key Takeaways Comprehensive Process Analysis – A systematic review of the hot rolling process identified key factors contributing to edge cracking in duplex stainless steel plates. Enhanced Product Quality – Improved slab handling, including edge chamfering, significantly reduced edge cracks and improved final product quality. Optimised Chemical Composition – Adjusting the balance of ferrite and […]
Controlling Spangle Formation During Galvanising process
Key Takeaways Precise Process Control is Essential – Managing zinc bath chemistry, cooling rates, and substrate standards helped achieve consistent spangle formation. Optimised Temperature Management – Adjusting burners to maintain a minimum strip temperature of 500°C improved spangle consistency. Unnecessary Additives Eliminated – Removing 53 metric tonnes of tin annually saved £700K per year without […]
Reducing Dross Formation and Zinc Consumption in Galvanising Line
Key Takeaways Process Optimization is Key – Adjusting operating parameters like temperature profiles and bath chemistry significantly reduced dross formation. Improved Material Handling Reduces Contamination – Better storage and handling of steel coils minimized iron fines and oil contamination, enhancing strip cleanliness. Enhanced Productivity & Cost Savings – Optimized zinc bath management cut unplanned stoppages […]
Adjusting Reduction and Tension Patterns of Cold Rolled Steel
Key Takeaways Problem: A steel plant in Southeast Asia faced excessive steel breakages, averaging 8 per day—higher than the benchmark of 5 per day—leading to reduced throughput and increased costs. Challenge: Optimising reduction and tension patterns to improve process stability and product quality. Solution: Conducted a 360° diagnosis, identified reduction and tension settings as the […]
Optimising AOD Chemical Composition of Duplex Stainless Steel
Key Takeaways Problem: A stainless steel producer in Southeast Asia faced quality issues due to non-optimised chemical compositions, leading to frequent casting defects. Challenge: Needed to optimise chemical composition to ensure consistent product quality. Solution: Adjusted desulphurisation and decarburisation steps and proposed SOP modifications for better chemical control. Improvements: Reduced steel sulphur content, controlled hydrogen […]